auto dealer in black and red logo
MenuMENU
SearchSEARCH

A Four-Ton Recall

Ford seeks to finally solve under-hood fire risk due to fuel-injector cracking.

July 16, 2025
A Four-Ton Recall

Ford estimates just a small fraction of the recalled Escapes and Sports still have the fuel injector crack problem.

Credit:

Ford

2 min to read


Ford is recalling a staggering 694,000 vehicles due to potential fuel leaks that can cause fires, a lingering issue that led to two prior recalls.

The Detroit-area automaker said it’s still developing a fix for the root problem and will update engine-control software in the meantime.

It recalled the 2021 to 2024 Bronco Sport and the 2020 to 2022 Escape, saying certain of the units with 1½-liter engines may develop fuel injector cracks, leaking fuel or vapor into the engine compartment near ignition sources and presenting risk of under-hood fire.

It estimates that a small fraction of the recalled units have the issue, whose warning signs include fuel odor inside or outside the vehicle; smoke rising from the engine compartment or under-body; and instrument panel warnings.

Ford earlier removed the fuel injectors in question from production but is still trying to address the older vehicles affected by the flaw. The National Highway Traffic Safety Administration opened an inquiry in April 2024 about the earlier remedies, saying it believed the repairs didn’t adequately address the root cause.

After investigating the problem, Ford moved to recall previously recalled vehicles, in addition to units with the 1½- liter engines and updated engine-control software. So far, it said it’s aware of under-hood fires in eight vehicles, six of them without the updated software, but no injuries.

The automaker is scheduled to mail recall notices to owners on Aug. 18, followed by second notices once a long-term remedy is ready.

LEARN MORE: Recall Reconnaissance

More Fixed Ops

Mechanic's hand picking through a toolbox
Fixed Opsby StaffAugust 25, 2026

California Dealer Group Foundation Partners With ASE

CNCDA Foundation and ASE Connects collaboration is intended to build California's automotive technician workforce.

Read More →
Auto Dealer Today, Dealer Debrief, 08/19/2026, with Lauren Lawrence
Fixed Opsby Lauren LawrenceAugust 20, 2026

Dealer Debrief: Fixed-Ops Opportunities

In this week's debrief, host Lauren Lawrence discusses maximizing your dealership's profitability with a focus on fixed operations.

Read More →
Auto Dealer Today, Dealer Debrief, 07/23/2026, with Lauren Lawrence
Fixed Opsby Lauren LawrenceJuly 24, 2026

Dealer Debrief: Technician Apprenticeships

In this week's debrief, host Lauren Lawrence discusses a new grant for service tech apprenticeships and more industry workforce news.

Read More →
Ad Loading...
Photo of metal tools on a surface
Fixed Opsby StaffJuly 2, 2026

ASE Acquires WrenchWay

The auto technician certification nonprofit said the deal expands its role in workforce-development and support for current and future service professionals.

Read More →
Photo of tire on white car
Fixed Opsby StaffJune 29, 2026

TraXtion Introduces TireSpec Website Solution

The company says the offering enables consumers to snap a photo of their tire with a smartphone and receive an instant replacement quote, capturing 90% of tire shoppers who start their shopping online.

Read More →
Photo of white SUV in garage with graphic explaining car photo process
Fixed Opsby StaffJune 15, 2026

UVeye Launches Same-Day Vehicle Listings for Car Dealers

New 'Scan to Sold' offering turns the service lane into a website-ready merchandising photo booth designed to help dealerships reduce turnaround time from days to minutes.

Read More →
Ad Loading...
Advertising graphic for RockED and Vincue
Fixed Opsby StaffJune 15, 2026

RockED, VINCUE Launch Inventory-Management Industry Certification

Offering for retail automotive dealers and operators is designed to address what the companies say is a lack of standardized and modern thought leadership in vehicle life-cycle management.

Read More →
Two men do mechanical work on car.
Fixed Opsby Lauren LawrenceJune 12, 2026

Survey Shows What Technicians Want

Data gathered by the ASE Training Managers Council shows that service technicians prefer classroom or instructor-led training and hands-on lab work over online or self-led training.

Read More →
Photo of metal tools lined up in rows on a surface
Fixed Opsby StaffJune 10, 2026

Automotive Service Pros Month Shifts to October

ASE is making the change to better align with two other sector observances that take place each year highlighting technicians' key role.

Read More →
Ad Loading...
white Chevrolet Equinox being temperature tested
Fixed Opsby Lauren LawrenceMay 1, 2026

Extreme Temps Hinder EV Efficiency

American consumers might be happy to know that their preferred hybrids are slightly less impacted by extreme temperatures than fully electric vehicles, according to a new study.

Read More →